Koch Modular Process Systems, LLC. Modular Distillation Equipment System - Glycol Recovery

Modular Distillation Equipment System - IPA Recovery

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Skid-mounted, Packaged & Turnkey Modular Distillation Systems

Koch Modular Process Systems, LLC. (KMPS)  specializes in the design and supply of modular mass transfer systems engineered to fulfill the Chemical, Pharmaceutical and Flavor & Fragrance Industries' increasingly challenging purification requirements. 

KMPS custom engineers every modular distillation system specifically for each application. In addition to distillation, our technological expertise includes liquid-liquid extraction, absorption, and stripping.

KMPS can also provide process studies, laboratory and pilot testing, VLE development and complete process design engineering packages.

Difficult separations are our specialty.

 
       Full Range of Services
    
       Modular Systems
            Feasibility Studies
            VLE/LLE Development
            Process Simulations
            Process Design
            Pilot Plant Testing
            Shell & Tube HX Design
            Equipment Design
            Detailed Engineering
            3D CAD Modeling
            Project Management
            Startup & Training

       Process Expertise
          Distillation
            Liquid-Liquid Extraction
            Steam Stripping
            Absorption

 

Why Modular Construction?  -  Consider the Advantages

Why would you choose modular construction from KMPS over conventional field construction? Here are 5 of the most common reasons our customers give:

1.) Shorter Schedules - Building a process unit in a shop, with a well controlled fabrication sequence, can save months when compared to building outside in a plant environment where work is subject to weather related delays, work permits, work stoppages, waiting for cranes, etc. FACT - KMPS just shipped a complete 316SS solvent recovery system for a custom pharmaceuticals manufacturer in 12 weeks!! (from PO, through all design engineering and fabrication)

2.) Lower Cost/Lump Sum Bid - KMPS has made a science out of studying fabrication efficiencies and construction sequences in our module shops. Typically a 25% reduction in cost can be realized with modular construction when compared to field construction. Prices quoted for modular construction are also firm/lump sum prices.

3.) Construction Proceeds While Waiting for Permits - Offsite construction of entire process units in our module shop can proceed while permits are in-process. This can be a significant time saver because permits often take months to obtain and field construction can't begin until the permit is in hand.

4.) Minimal Plant Site Interruption - In the case where a new process unit is built alongside of an existing operating chemical manufacturing unit, there are many hazards and safety risks associated with the field construction activities. Ask yourself this QUESTION - "Do I want dozens of contract construction workers walking around in my chemical plant?" If the answer to this question is no, then modular construction (off-site) makes a lot of sense. It minimizes the potential hazards and production interruptions that can occur.

5.) Single Source Responsibility - Is your project manager/project organization stretched to the limit? Building your process unit in our module shop will unload your project team because you will place only ONE purchase order. Our project team will do the rest.

DID YOU KNOW?? Modular units are also quite versatile. Although most of our modules are installed outdoors many are also installed inside of a building.

Modular Multipurpose Aroma Distillation System

Multipurpose Aroma Distillation
More modular distillation systems

As a result of utilizing modular design and fabrication techniques for this multipurpose batch and continuous vacuum distillation system, Koch Modular Process Systems was able to significantly reduce the installed cost and shorten the construction schedule for the expansion project of this specialty aroma chemicals manufacturer.

Modular Mercaptan Distillation System

Mercaptan Distillation
More modular distillation systems

Modular construction of this mercaptan distillation system allowed easy installation through the roof of a congested processing building with little site interruption. It took less than 1 day for installation from the time the module was off loaded off the shipping truck and bolted to the process building's floor.

To view a PowerPoint presentation of the complete module installation process click here.

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Koch Modular Process Systems, LLC.
45 Eisenhower Drive  Paramus, NJ 07652
Tel: (201) 368-2929 Fax: (201) 368-8989
Email: systems@modular-process.com

Distillation - Extraction - Absorption - Stripping - Solvent Recovery - Purification - Separation Processes

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